Selection of type of injection mold depends on the part geometry, tool design, production volumes and budget. Type of injection mould affect component quality and manufacturing cost. In this article we will discuss various types of injection molds and their construction.
- Feeding System
- Hot Runner Injection Mold
- Cold Runner Injection Mold
- Number of Cavities
- Single Cavity
- Multi Cavity
- Family Mold
- Mold Opening
- Two Plate Mold
- Three Plate Mold
Types of Injection Mold according to the Feeding System
According to how molten plastic comes inside injection molds, injection molds are classified in two types. Read this article to know in detail about hot runner and cold runner injection molds.
Hot runner injection molds consist of a heated physical channel that is used to direct molten plastic into an injection mold tool cavity after it leaves the nozzle. In this system, the runners are the part of the injection mold. Runner temperature is kept above plastic melting point.
Cold runner injection molds consist of an unheated physical channel that is used to direct molten plastic into the injection mold tool cavity after it leaves the nozzle. In this system, the runner is cooled and ejected with the part. After the complete cycle runner is removed from the injection molded part.
Types of Injection Mold according to number of Cavities
Injection molds are classified into three types according to the number of parts produced per injection cycle. Read this article to know in detail about single cavity, multi cavity and family mould.
Single cavity mould produces single part per cycle. Initial investment is lower but unit part cost will be higher for single cavity tool. It is used for low production rates.
Instead of multi cavity, a single cavity tool is used to ensure production is always running even if there is a breakdown in one mold. Single cavity mold will have flexibility in controlling the injection molding process.
Multi cavity injection mold produces more than one part per cycle. Initial investment cost is higher but unit part cost is low for multi cavity injection tools.
- Multi cavity molds are used to increase production rate.
- Cost of a multi cavity injection mold is higher as compared to a single cavity mold.
- Higher tonnage machine is required to run a multi-cavity mould as compared to a single cavity mould.
Family injection mold produces two or more different parts per injection cycle. Overall tool cost is reduced in family molds. Because different parts can be manufactured in single mold. Injection molded parts in family mold shall be of the same material and color.
Types of Injection Mold Based on Mould Opening
According to how core separates with cavity injection molds can be classified in two types. Read this article for more detail on two plates and three plate mold here.
Two plate injection mold consists of one parting plane and the mold splits into two halves at the parting plane. Runner system must be located on this parting plane. Two Plate injection molds are used for parts that are typically gated on or around their edge.
Three plate injection mold consists of two parting planes and the mold splits into three sections when the part is ejected. In this runner system can be located on one parting plane and the part on the other. Three plate injection molds have flexibility in gating location. A part can be gated anywhere along its surface.
To sum up, selection of the types of injection molds depends on the part geometry, tool design, required quality and production volumes.
We will keep adding more information on various types of injection molds. Please add your suggestions, comments or questions on different types of molds in the comment box.