Springs are very commonly used component in products where motion is involved. In our daily life we use lot of products that utilizes springs. From consumer product such as analog watch, bicycle, cars, some toys utilizes springs. Springs are used to store mechanical energy and release it when required. In this article we will discuss various types of springs and their applications.
What is Spring?
Spring is a mechanical component that changes its shape and stores mechanical energy when a force is applied. And it regains its original shape when force is removed.
Types of Springs and Their Applications
Springs can be classified in following types based on their shape and how the load is applied to them.
1. Helical / Coil Springs
This is a most commonly used mechanical springs. Helical springs are made of wire coiled in the form of helix. Cross section area of wire can be round, square or rectangle. Helical springs can be classified in following types.
- Tension Spring
- Compression Spring
- Spiral Spring
- Torsion Springs
Tension helical springs are designed to operate in tension load. In this spring coils are spaced at very small distance. Their application includes:
- Garage Door Mechanism
- Weighing Machine.
- Spring Loaded jaw Pliers etc.
They are designed to operate in compression load. Compression springs helical coils are spaced at relatively larger distance. When a compression force is applied, their length reduces. Compression springs application includes:
- Shock absorber
- Retractable Pen etc.
Torsion springs are used to store twisting force. They are used where rotational motion less than 360 degree is required. Their applications include:
- Door Hinge
- Mouse Trap
- Cloth Pin
They are flat springs and consist of flat or round wire in round helix fashion. Spiral spring release a constant amount of force. Their application includes:
- Children Toys.
- Mechanical Watch
- Seat Recliner
They are also known as laminated / carriage / semi-elliptical springs. Leaf spring consist of number of flat plates also known as leaves of varying length sandwiched one on another using clamps and bolt.
Plain carbon steel (SAE 1095) having 0.90 to 1.0% carbon is used to manufacture leaf springs. After forming spring leafs are heat treated to improve strength, deflection and fatigue properties.
Leaves/Plates and made from spring steel. They are commonly used in automobile suspension.
Disk spring is a round shaped conical disk. It deforms at relatively shorter distance when compression force is applied in the axis of disk. They have application where large load is applied but have small space available. Disk springs can be stacked on one another in parallel or series to achieve required spring rate.
Disk Springs have following applications:
- Fail Safe Spring Actuators
- Clutch Plate
- Vibration Isolation
- High pressure valve.
Types of Disc Springs
Following types of disk springs are available. But Belleville springs are more popular.
- Belleville Spring / Washers
- Slotted Disc Springs
- Contact Disc Spring
- Curved Spring
- Wave Spring
- Finger Spring washer
To sum up, Mechanical Springs are used to store mechanical energy and release it when required. Various spring types are available according to type and direction of load applied.
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